Complete penetration welds

In most cases, these welds are to be completed only from one side, requiring some kind of root pass on an open root joint unlike other applications where access is possible to the entire backside where an open root pass kind of weld is not required. Proper joint dimensions are those which allow enough access of the electrode into the joint so that good welding techniques can be used to achieve complete fusion with the base plates and steel backing bar.

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Machining of the weld preparation dictates that the dimensions, particularly that of the root face thickness, can be controlled far more closely than is possible with flame cutting and therefore a more accurate fit-up can be achieved.

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In case of fillet weld, size of the weld is fixed keeping in view the minimum size of the weld as per IS recommends that when filet weld is applied to the square edge of member, the maximum size of weld should be less than the edge thickness by at least 1. Blast clean or grind all weld prior to NDT.

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